Cortina U4 generation 2 headlight
A design-update to the U4 generation 1 headlight, originally designed by StudioMOM, mostly focusing on improving light & energy efficiency and usability. A switch from AAA to AA batteries and from back- to side-activation of the headlight.
The goals of this project:
Improvement of light efficiency, intensity and battery life.
Change of battery type & internal architecture from AAA to AA
Impact & Sizing study
Preserving the exterior shape & design intent as much as possible.
Improvement of Moisture tightness
Adding of tamper protection
Adding of structural Poka Yoke principle for (re-)assembly
Improvement of durability & lifespan through structural optimizations
Improvement of usability by switching light activation & internal configuration from the back to the side of the housing
RKF standards
Design & Engineering by Sikko Valk & Jacco de Haan
Product Design for Cortina in collaboration with Buzaglo B.V.
Project Scope
Product Optimization
Design update
CAD development
Pre-engineering
Moisture Tightness
Poka Yoke
Tamper protection
Consumer feedback
Usability & Accessability
Performance
Product Life-span
Photography by Cortina
CAD Work-in-progress screenshots (Solidworks)
Photography by Cortina